What are the ways to improve the efficiency of mobile impact crusher?
Never Overfeed Your Crusher
level crushing station
Correct material size
Check your blow bars regularly
use the right tools
lifting excavator
Operators and construction workers rely on mobile impact crushers to crush down material, especially on smaller construction sites. However, over time these machines inevitably eventually wear out,
While in use, make sure it is at peak performance. This article describes the different ways to increase the efficiency of your mobile impact crusher. By following this, many operators can extend the life and time of their impact crusher while reducing the risk of major damage.
What is a mobile impact crusher?
Compared with heavy concrete crushers, mobile impact crushers can be easily moved between construction sites and even individual job sites. However, its work remains the same.
Mobile impact crushers are used on a variety of construction sites to process natural rock and recover materials such as concrete and asphalt. It sometimes comes with a screen attachment that allows you to produce specific products.
Never Overfeed Your Crusher
The biggest mistake an impact crusher can make is overfeeding. When you overfeed an impact crusher's chamber, the machine is more likely to stall and limit the amount of material it can crush. If you want to achieve higher yields, you need to avoid overfeeding.
The mobile impact crusher relies on the inertia of the rotor and blow bar to generate impact on the rock. It differs from jaw crushers and cone crushers, which rely on gravity and pressure for crushing.
Try to be consistent when putting material into this type of crusher. They should be fed the same number of rocks across the width of the opening. This enables the machine to increase rock-to-rock breakage. By doing this, you will be able to increase rock production while reducing wear on its rotors and blow bars.
level crushing station
Keep your mobile impact crusher on firm, level ground. Make sure the machine is level side to side, not front to back. However, you can choose to level it in all four areas to help it perform better.
When one side of a mobile crusher is level, material placed inside the crusher tends to move from one side to the other. This means that the hammers on one side will experience more wear than the other set of hammers.
Even if the level is correct, the operator must check the type of soil the crusher is in. If the soil has a soft subsurface layer of freshly packed dirt, it has a greater tendency to settle and flatten on one side. Find a level, solid surface for your crusher to ensure optimal performance.
Correct material size
Even though a crusher is built to crush all forms of rock and material, it still needs to be fed with the proper size material. A pretreatment step is applied before the material is put into the crusher. This gives the operator the opportunity to sort and classify different kinds of materials.
When the material is too large, it will cause the whole crushing process to get stuck and many other consequences. The maximum feed size of the mobile impact crusher is 80% of its inlet opening.
If most of the sorted rock and material does not appear to be crushable, use a mechanical or hydraulic pulverizer. This reduces or shrinks the size of the rock.
Check your blow bars regularly
In a mobile impact crusher, the hammer mounted on the blow bar has the most contact with the raw material. They are responsible for breaking these materials down to a size that makes them the first parts to wear out.
For your daily check, check the hammer for wear. This allows you to check the closed side setup of the crusher and damage to the hammers and blow bars.
When the blow bar is worn to the rotor of the machine, it is recommended to stop using the machine. There is a high risk of damage to the machine, leading to expensive repairs.
lifting excavator
Position the excavator high enough so that your operator can see inside the crusher hopper. They need to see these products before they are crushed for quality control. Doing so reduces clogging during the crushing process.
However, you should pay attention to where the operator stands during the process. Never allow them to stand behind the impactor. Stones from the crusher may bounce outside the crusher. These could hit the operator and cause an accident on the construction site.
