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Copper Wire Recycling Machine

Copper Wire Recycling Machine

Copper wire recycling machine is a kind of mechanical equipment used for recycling and processing copper-containing waste materials. This equipment is mainly used in the electronic scrap recycling industry, and is capable of separating copper materials from other non-metallic materials (such as plastics and fiberglass) in discarded circuit boards, copper-containing wires, and other items.
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Product Introduction

Why Choose Us
 

Our History
Since its establishment, the company has always adhered to the business policy of "professional technology as the core, precise processing and manufacturing, bold innovative ideas, and high-quality service".

 

Our Factory
Zhengzhou Zhongxiang Machinery Equipment Co., Ltd. has strong strength, covers an area of 2000 square meters, has 6000 square meters of standardized heavy industrial workshop, more than 200 sets of processing, welding, assembly equipment, online staff more than 100 people.

 

Production Equipment
Zhengzhou Zhongxiang machinery equipment Co., Ltd. has strong strength, has a standardized heavy industrial workshop of 6000 square meters and large and medium-sized processing, welding, assembly equipment more than 200 sets.

 

Production Market
The products are not only sold well in more than 20 provinces and regions in China, but also exported to dozens of countries and regions in Eastern Europe, the Middle East, Asia, Africa, North America, South America and Oceania.

 

What Is Copper Wire Recycling Machine?

 

Copper wire recycling machine is a kind of mechanical equipment used for recycling and processing copper-containing waste materials. This equipment is mainly used in the electronic scrap recycling industry, and is capable of separating copper materials from other non-metallic materials (such as plastics and fiberglass) in discarded circuit boards, copper-containing wires, and other items. The name copper wire recycling machine comes from the fact that the copper particles produced after processing are usually in the form of rice grains, hence the name.

 

 

What Is a Copper Wire Recycling Machine For?

 

 

Crushing: First, the large copper-containing waste is crushed through the crusher to facilitate subsequent processing.

 

Crushing: The crushed waste is further refined through the crusher, making it easier to separate the copper material from the non-metallic parts.

 

Separation: The crushed material is separated from other materials through a series of physical separation processes, such as airflow sorting, sieving, and electrical separation. This step is the core of the copper wire recycling machine, which determines the separation efficiency of the equipment and the purity of the output copper.

 

Purification: The separated copper material may contain impurities, which need to be purified by smelting or other chemical methods to meet the reuse standard.

 

Environmental Protection Treatment: In the working process of copper wire recycling machine, some harmful by-products will be produced, such as dust, exhaust gas, etc.. These by-products need to be treated by corresponding environmental protection equipment to minimize the impact on the environment.

 

The use of copper wire recycling machine not only contributes to the recycling of resources and reduces the mining of new copper resources, but also has important significance for environmental protection. Through effective recycling and treatment, it can reduce the pollution of electronic scrap to the environment and at the same time provide a source of raw materials for industrial production. As the global awareness of environmental protection and resource recycling increases, the demand for recycling equipment such as copper wire recycling machines is also growing.

 

What Is a Copper Wire Recycling Machine And What Is Its Use?

 

The replacement of wire and cable has produced a large amount of waste wire and cable. If discarded at random, it will easily cause environmental pollution and is not conducive to resource conservation. It is very necessary to carry out recycling and treatment of waste wire and cable. Wire and cable are mainly composed of rubber and metal, and waste wire and cable can recycle waste metal and waste plastic. The copper wire recycling machine is made for waste wire. The copper wire recycling machine automatically separates the copper from the PVC of the wire sheath and the plastic particles have no residual copper, which can ensure the quality of the copper metal.

 

Various waste wires with a diameter of 5-20mm, such as circuit wires, cable wires, miscellaneous wires, communication wires, data wires, and headphone wires, are used. The copper meter machine is easy to operate, and the labor cost is correspondingly low. Its service life Long, one piece of equipment can provide the industry with a continuous flow of copper meters, saving a lot of raw material costs. Circuit wires, miscellaneous wires, communication wires, data wires, earphone wires and other waste wires with a diameter between 0.5-20mm can be directly produced using copper wire recycling machine equipment. The industry buys waste wires at a low price and produces them by themselves. Copper meters.

 

For the purpose of comprehensive utilization, it has high economic benefits, is a good environmental protection equipment for getting rich, and is also a project for getting rich with good development prospects. The emergence of copper wire recycling machine saves resources, protects the environment, and can recycle and reuse valuable resources. The operation process of the copper wire recycling machine equipment is closed. The copper wire recycling machine is equipped with a bag dust removal and air filtration system to ensure the loss of materials and dust emissions, and effectively control the dust.

 

After being broken and shredded, the waste wires and cables become plastic crushed pieces and copper meters, making them move forward on the sieve surface waveform, and the core skin is separated by the double action of airflow push suction and linear vibration of the screen box. The mixture of copper and plastic is sent from different outlets, and the dust reaches the dust collector through the air duct.

 

All Scrap Copper Wire Recycling Machine Scope And Function
 

Scrap copper cable wire crusher recycling machine is mainly for process all kinds of wire, such as car wire,mixed cable,communication cable which diameter under 20mm and the wire or cable not fit for wire stripper machine,after crushing, vibration sieve separation or water separation, copper and pvc or plastic can be separated completely and achieve the purpose of the comprehensive utilization, has good economic benefit and no secondary pollution.the main parts of automatic cable granulator machine is one parts, easy for install and try running, and the transportion is also convenience, after customer get machine, they only need to connect to the power,then can begin production and performance is very steady.

Accordingly, efficient and energy-saving of scrap copper wire recycling machine occupies business opportunity in the future, will become market mainstream.

1. No dust and no secondary pollution, which can protect the environment;

2. Integrating a variety of advanced technologies, it reduces the cost of human resources from used copper pvc separation machine, improves the production efficiency and has high economic benefits.

 

Advantages of Copper Wire Recycling Machine
Copper Wire Recycling Machine
Copper Wire Recycling Machine
Copper Wire Recycling Machine
Copper Wire Recycling Machine

Environment friendly 

Our copper wire recycling machine is kind of environmental protection equipment, which improved the traditional fire burning and water washing methods which are not good for the environment. For our copper wire recycling machine, there are not waste water, waste smoke and dust pollution during the whole process.

 

High automation 

Our copper wire recycling machine only needs 1-2 workers to operate. After feeding the waste wires, the copper and plastics will be discharged automatically. The rotate and the feeding speed can be controlled by the transducer. The motors are all copper clad motors with national standard.

 

High recovery rate 

Our copper wire recycling machine equipped with electrostatic separator, the copper recovery rate can reach to above 99.7%. Normally we can make no plastics in the copper and no copper in the plastics.

 

High benefit 

The copper or aluminum metal made by our copper wire recycling machine are very pure and clean, which can be sold at 500-1000 RMB/ton higher than water washing and fire burning copper metals in the market. Because the copper or aluminum after water washing or fire burning is easy to oxidation and wastage.

 

Durable in use 

The crushers all use the hard and antiwear cutter, which is durable and long-lasting, thus to have a long usage life.

 

Small land occupation 

Our copper wire recycling machine has compact structure which requires small land size. And it's easy for disassembly and installation with convenient maintenance.

 

Principles Of Copper Wire Recycling Machine

 

Cable Wire Recycling Machine (also known as waste wire and cable recycling equipment) is used to crush waste copper wires and separate copper from plastic. Because the separated copper is like rice grains. Therefore, it is called Cable Wire Recycling Machine, which belongs to environmental protection machinery.

 

Scope and function: It is suitable for various automotive circuit lines, motorcycle lines, battery car lines, TV sets, washing machines, refrigerators, air conditioners and other household appliance lines, communication lines, computer lines and other stripping machines that are not suitable for processing. Waste line. The overall structure of the machine can be produced by customers after receiving electricity. Automatic crushing. Feeding. Vacuuming. Separation. It only needs one person to feed, and it can be produced. The advanced dust collection device, dry separation, and the separated finished product can be sold directly.

 

Miscellaneous wire recycling equipment is a machine that can use a variety of waste and miscellaneous wires according to design requirements to allow waste wires to be cut through a blade and cut into fine particles in the machine cavity. The miscellaneous wire recovery equipment is the basic principle of using a motor to drive the cutter head rotor. Under the drive of a high-speed and high-torque motor, used wires can be fully and effectively rotated and crushed in the crushing cavity to separate the wire sheath from the copper wire and form a wire The mixture of skin particles and copper wire particles is then sorted and separated.

 

In the long-term production process, the miscellaneous line recovery equipment also needs maintenance. The following explains the maintenance issues of the machine.

 

If the screw head of the fixed blade is severely worn, you can replace it with a new screw to restore the worn screw head to its original state. Tighten it with double screws and spring pads. Miscellaneous wire recycling equipment solves the disadvantages of replacing the cutter head of the old equipment. It uses a specially designed spindle and cutter head. The cutter head is very durable and does not need to be replaced. You only need to replace the blade on the cutter head.

 

What Is The Future For a Copper Wires Recycling Business?
 

The application of recycled products is widely

The copper wire recycling machine of can separate the waste copper wires into copper and plastic. These recycled products have a wide range of applications. The copper separated from waste copper wires is an important source in the field of copper art production of various copper doors, and many copper products are used to extract raw materials from scrap copper. In addition, the plastic recycled from waste copper wires are also useful, they can be used to make new wire skins with old refurbishment, and some can also be used as trash cans, shoe soles, etc. Because the application of recycled products is widely.If you start the copper wires recycling business, you will have a big market.

The profit of recycled products is high

In generally, one set copper wire recycling machine can process 4T scrap car wires per day, by processing, you can get 2.2T copper and 1.8T plastic from the 4T scrap car wires. Due to the machine has PLC control system, it has the advantages of high automation and simple operation.Therefore, you should only employ two workers to operate it. It means that you needn't spend too much labor costs.

 

 
Our Certificate

 

product-600-776
product-600-776
product-600-776
product-600-776
product-600-776

 

 
Our Factory

 

Since its establishment, the company has always adhered to the business policy of "focusing on professional technology, precision machining and manufacturing, bold and innovative ideas, and high-quality service". The company relies on strong technical force, sophisticated processing equipment and perfect testing methods, so that the technical indicators of the products are in a leading position. After nearly 10 years of exploration and innovation in production and operation experience, it has become a highly competitive and influential machinery enterprise in the industry.

 

 

 
FAQ

 

Q: What Exactly Is a Copper Wire Recycling Machine?

A: A copper wire recycling machine is specialized equipment designed to separate copper metal from insulation materials found in scrap wires and cables. This facilitates the recycling process, enabling the recovery and reuse of valuable copper.

Q: How Does a Copper Wire Granulator Machine Work?

A: This machine utilizes mechanical processes such as crushing and air separation techniques to strip insulation from copper wires, followed by sieving to refine the granules.

Q: Which Types of Wires Can Be Recycled?

A: Copper wire recycling machines effectively handle various types of wires and cables, including electrical wiring, telecommunication cables, and electronic circuit boards rich in copper content.

Q: What is the copper recycling technology?

A: The concept of our recycling method is to dissolve only the copper metal in a solvent and remove the remaining resin, then recover the copper. Specifically, copper metal is dissolved chemically and recovered by electrodeposition, a process called "electrowinning."

Q: Can Plastic Insulation Be Recycled Too?

A: After the separation process, plastic insulation becomes clean and can be recycled separately, contributing further to reducing waste and conserving resources.

Q: Are There Environmental Benefits to Using These Machines?

A: Absolutely, recycling copper significantly reduces greenhouse gas emissions compared to mining new ore. Plus, the recycling process conserves natural resources and reduces landfill waste.

Q: Does the Recycled Copper Have the Same Quality as Virgin Copper?

A: Recycled copper maintains the same conductivity and durability as virgin copper, making it equally useful in manufacturing new products.

Q: How does recycling copper work?

A: Once the copper is pure and has been cast into ingots or billets, it can be formed into new products. This may involve rolling, drawing, or extruding the copper into the desired shape and sold back to manufacturers to be re-used in the same industries the scrap originated from.

Q: What Are Some Safety Precautions When Operating These Machines?

A: Proper use includes wearing protective gear, securing long hair/clothing, avoiding contact with moving parts, and adhering to manufacturer guidelines regarding maintenance and operation.

Q: What is the best way to scrap copper wire?

A: Instead, the most efficient and secure way to scrap copper wire is to bring it to a full-service scrap metal recycler. These facilities have the expertise and equipment to handle the entire process safely. They can efficiently strip, sort, and weigh your copper wire, ensuring you get the best price for your scrap.

Q: How does a copper wire granulator work?

A: In copper wire granulator working process, firstly, the scrap copper wire is crushed by the first crusher into about 10mm, then the mixture will be delivered to the second crusher to be recrushed into 3-5 mm. Later the copper will be separated from plastic by air separation machine.

Q: Is It Economically Viable to Start a Cable Recycling Business?

A: Yes, given the global demand for copper and rising prices, establishing a cable recycling business using reliable machinery can lead to significant profits.

Q: What is the process of recycling copper?

A: Copper recycling is a multi-step process that starts with the recovery of copper from end-of-life products and structures like old buildings and electrical devices. Once separated from other materials, scrap copper can be melted down and cast into new copper products.

Q: How Do Recycling Rates Affect Market Prices for Copper?

A: Higher recycling rates can stabilize market prices by increasing supply; conversely, shortages can drive prices up, affecting end-product costs.

Q: What Are the Key Features to Look for When Buying a Copper Wire Recycling Machine?

A: Consider throughput capacity, separation efficiency, ease of maintenance, noise level, and dust control features when selecting a machine.

Q: How efficient is copper recycling?

A: Copper has the longest recycling history of any material known to civilization, as it is infinitely recyclable and can be used again and again without losing any of its properties. It is estimated that in the last one hundred years, two-thirds of the 690 million tonnes of copper produced are still in productive use.

Q: Can the Machine Operate Continuously Without Interruption?

A: Depending on the model and maintenance schedule, many machines are built for continuous operation, though periodic shutdowns for maintenance are advisable.

Q: Is There Technology Integration for Data Tracking and Analysis?

A: Modern systems often integrate software for monitoring performance metrics, troubleshooting, and optimizing operational efficiencies.

Q: Are There Specific Regulations for Operating a Copper Wire Recycling Facility?

A: Yes, operators must comply with local, state, and federal regulations concerning waste management, worker safety, and environmental protection standards.

Q: Where Can I Find Reliable Copper Wire Recycling Machines?

A: Reputable suppliers specialize in recycling equipment and offer a range of machines suited for different scales of operations.

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